MACHINE BUILDING AND ENGINEERING SCIENCE
The article considers development of a modernized UDM-600 dynamometer-based setup for measuring the cutting force components. Modernization of existing equipment to improve the method of recording the cutting force components in the automated mode is of relevance. The measuring setup allows recording the cutting force components in turning and milling, as well as the axial force and the torque in the drilling and milling operations.
The article presents a block diagram and a schematic diagram of the setup to measure the cutting force components, and describes a basic principle of measuring units within the modernized setup. The developed setup uses a half-bridge strain gauge measuring circuit to record the cutting forces. To enhance the measuring circuit output voltage is used a 16-channel amplifier of LA-UN16 model with a discretely adjustable gain. To record and process electrical signals is used a data acquisition device of NI USB-6009 model, which enables transmitting the received data to a PC via USB-interface. The data acquisition device has a built-in stabilized DC power supply that is used to power the strain gauge bridges. A developed schematic diagram of the measuring setup allows us to realize this measuring device and implement its modernization.
Final processing of recorded data is provided through the software developed in visual programming environment LabVIEW 9.0. The program allows us to show the real-time measuring values of the cutting force components graphically and to record the taken data to a text file.
The measuring setup modernization enabled increasing measurement accuracy and reducing time for processing and analysis of experimental data obtained when measuring the cutting force components. The MT2 Department of BMSTU uses it in education and research activities and in experimental efforts and laboratory classes.
Pallets of automatic transfer lines serve as the technological and work-transfer equipment. However, their design is based on the general principles of designing machine accessories. Calculation of the basic design parameters of work based on their functioning features is fairly relevant.
In pallet transfer movement over work positioning there is a mismatch between axes of the basic bushing of a pallet and the clamping locks of positioning. The paper identifies the factors influencing it, and defines the conditions to ensure the trouble-free clamping lock. The circular and rhombic clamping of pallet is simultaneous. Further, a clamping load is calculated from the pallet mass (together with the work-piece) and the geometric parameters of the pallet clamping.
The paper reveals three movement stages of the clamping lock in a vertical plane when setting the pallet in work positioning:
- a clamping lock free play till it encounters with the location bushing;
- a clamping lock play length when the lead-in chamfer contacts the bushing chamfer;
- a clamping lock play length over the circular surface of bushing.
The study of this process has allowed us to calculate the time of pallet clamping and dynamic loads acting on the clamping lock. These calculations made it possible to calculate the required diameter of the clamping lock. The presented calculations allow a reasonable assigning the main design parameters of work positioning for the pallet automatic lines.
The braking system of the landing gear wheels of a mainline aircraft has to meet mandatory requirements laid out in the Aviation Regulations AP-25 (Para 25.735. «Brakes and brake systems"). These requirements are essential when creating the landing gear wheel brake control system (WBCS) and are used as main initial data in its mathematical modeling. The WBCS is one of the most important systems to ensure the safe completion of the flight. It is a complex of devices, i.e. units (hydraulic, electrical, and mechanical), connected through piping, wiring, mechanical constraints. This complex should allow optimizing the braking process when a large number of parameters change. The most important of them are the following: runway friction coefficient (RFC), lifting force, weight and of the aircraft, etc. The main structural elements involved in braking the aircraft are: aircraft wheels with pneumatics (air tires) and brake discs, WBCS, and cooling system of gear wheels when braking.
To consider the aircraft deceleration on the landing run is of essence at the stage of design, development, and improvement of brakes and braking systems. Based on analysis of equation of the aircraft motion and energy balance can be determined energy loading and its basic design parameters, braking distances and braking time.
As practice and analysis of energy loading show, they (brake + wheel) absorb the aircraftpossessed kinetic energy at the start of braking as much as 60-70%, 70-80%, and 80-90%, respectively, under normal increased, and emergency operating conditions. The paper presents a procedure for the rapid calculation of energy loading of the brake wheel.
Currently, the mainline aircrafts use mainly electrohydraulic brake systems in which there are the main, backup, and emergency-parking brake systems. All channels are equipped with automatic anti-skid systems. Their presence in the emergency (the third reserve) channel significantly improves the reliability and safety of the aircraft braking mode with a slight increase in weight and complexity of the system.
Mathematical modeling of the WBCS is intended to provide the possibility for studying the effect of various parameters on the braking process, choice of a rational law of the anti-skid automatics and minimization of the brake way on the runway in designing the WBCS, and its certification for compliance with AP25 under normal operation and in appearing of credible failures. The article presents differential equations of motion of the braking system of the aircraft landing gear wheel, which is an electro-hydraulic actuator to form the braking torque Мт, depending on the control signal Uу. The actuator comprises a remote control system of pressure and multi-disc friction brake. This mathematical model of the braking system of aircraft landing gear wheel allows us to study the braking process in a wide variation range of different parameters both of the braking system itself and its components, and of the aircraft parameters, runway conditions, and anti-skid system parameters, i.e. it provides an optimized braking process in conditions of changing a large number of different parameters the most important of which are: RFC, lifting force and aircraft weight; speed of the aircraft; parameters of the WBCS hydraulic units, etc.